聯系方式
品牌名稱: Baublies
産品經理(lǐ): 楊先生(shēng) / Arvin
電(diàn)話(huà): 0755 - 8384 2073 1869796510♥ 1
真: 0755 - 8384 2050 ‌∏∑‌
電(diàn)郵: baublies@euro-me.com 
國(guó)外(wài)網址: www.baublies.com/en…
應用(yòng)方案

E-MOBILITY:德國(guó)寶力士(Baublies)為(wèi♥ ↑​)新能(néng)源車(chē)電(diàn)池電(diàn)芯制∞ ™∑(zhì)造行(xíng)業(yè)開(kāi)發的(de)成✔ Ω型工(gōng)具,電(diàn)動汽車(chē):三步搞定電(diàn)池電(''diàn)芯成型工(gōng)藝。

 

E-MOBILITÄT: UMFORMPROZESS VON BATTERIEZELLEN IN Dσ↑¶>REI SCHRITTEN

 

點擊下(xià)方鏈接可(kě)觀看(kàn)相(xiàng)關視(shì)頻₽÷ ®(pín):

https://www.baublies. σφ≥com/media.html 

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FORMING TOOL

TASK:

<The mixing knife in  ♣Vorwerk‘s Thermomix combines theλ₹ support disc and groun>♦®d
blades with the M6 nut screwed on a §λ∑nd fixed in place using the t✘∞βumbling method. A sheet metal cap i"♠£s to make the design food safe and•" dishwasher safe.


<The small stainless steel cap mu®π÷st be filigree deformed. The task isεδ✘ to reduce
the circumference from around 45 to 43m↕↑ m in diameter - without±₽ leaving any significan φ↓γt marks. The process is to r↔☆σ>un in an assembly line ↔ that runs at a cycl®↓‍®e time of a good 8 seconds
.


<The tool should run maintenanc β≠e-free for some time.

<Batch size 1.5 million pieces pe∞♣€​r year.

<No lubricant is to be used.©φ'

 

 

SOLUTION:

<A forming process with a ε flanging tool from Ba✘₽ublies suitably deforms   the shee tmetal and f♦♥ixes the machined parts: The≈‍€ sheet metal cap, which is flanged £‌ε&in two seconds, makes the design food-s←↔♣εafe and dishwasher-safe.

<Forming rollers made of heat-tre∏÷"★ated tool steel.

 

 



SINGLE ROLLER BURNISHIN★φ®G TOOL

 

TASK:

<Strengthening of axle journalΩ≠₹s for heavy commercia↓∑×‍l vehicles.

<Due to the high load, the transition f¥∑rom the bearing area to the end face ± of theaxle journal has high requ✘§₹®irements for safety ag♥ ♠ainst cracking.

<The service life of the components ε£is specified in at leas™ ≤t 80,000 cycles.

 

 

SOLUTION:

<Deep rolling with single roll tool ↔♦with base body
<Deep rolling process with forces of ♥€&5 kN
<Speed: 50m/min
<Feed rate 0,1 mm/rev

 

 



DIAMOND BURNISHING TOOL

 

TASK:

<Smoothing of a plasticizing unit©•§/cylinder with an inner₽£™∑ diameter Ø12 mm for injection moldin≤♠→✘g machines. This creates a good flow raλ> ×te of heated plastic.
<Challenge: There is high wear of the sΩ★urface due to heat
<Material of the component: solidΩ' tempered steel.

 

 

SOLUTION:

<Baublies diamond burnishing tool for iσ​®nternal machining with base body ₽ ₹•suitable for hard surface¶₽•πs HRC > 60
<with adapted diamond holder
<with smoothing diamonds form E$♣β
<with spring in tool body
<use on turning-milling center
<Machining: soft machining
Speed VC 100 m/min
Feed 0.07 mm/rev.

 




BALL BURNISHING TOOL ∏

 

TASK:

<Burnishing of a forged ball pin ₹↕↓with Ø20-35 mm.
<Large series: number →≠₩of pieces from 300.0$₹↓00-500.000 pieces
<High demand on surface qualitΩ<‌y (Rz < 1μ) of th∞επ&e machined ball
<Noise should be avoided

 

 

SOLUTION:

<Adapted ball burnishing to£↕ε✔ol from Baublies with defined geγ≥ometry(adapted angle).δ∑‍←

<For use on lathes with driven tools.

 

 




德國(guó)寶力士(BAUBLIES)滾π↑‌光(guāng)刀(dāo)在風(fēng)電(d£©∑iàn)軸承行(xíng)業(yè)的(de)應用(yòng)方案

技(jì)術(shù)問(wèn)題:風(fēng)電(diàn)軸承是(shì)一(yī)種特殊的(de$≤)軸承,使用(yòng)環境惡劣,高(gāo)維修成本,要γ♥₩‍(yào)求高(gāo)壽命。由于風(fēng)電(×>diàn)設備的(de)惡劣工(gōng♥λ∏)況和(hé)長(cháng)壽命高(gāo)可(kě‍​↕♥)靠性的(de)使用(yòng)要(yào)求。使得(de)風(fē≠× ng)電(diàn)軸承具有(yǒu)較高(gāo)的(de)技(jì)術(ε‍shù)複雜(zá)度,因此生(shēn δ©≠g)産工(gōng)藝要(yào)求也(yě☆λ¥≈)十分(fēn)嚴格。為(wèi)保證機(jī​♦)組在更惡劣的(de)海(hǎi)洋環境中安全可(kě♦₹)靠。軸承屬于風(fēng)電(diàn)機(jī)組不(bù)可(kě)或ε→≥缺的(de)核心零部件(jiàn),要(yào)求具有(yǒu)極高(​≥¶gāo)的(de)表面質量使其具有(yǒu)卓越的(d≥¶e)滑動性、密封性及結合性。 • 

解決方案:德國(guó)寶力士(BAUBLIES)滾'¥光(guāng)刀(dāo)。無需專用(yòng)設備可(≠≤®kě)以像普通(tōng)刀(dāo)具一(yīΩ←•)樣安裝在現(xiàn)有(yǒu)機(jī)床上(s←♣↑hàng)使用(yòng),無需額外(wài)購©Ω(gòu)置機(jī)床(如(rú)磨床等),大(₽ ♣<dà)大(dà)節約成本,并且隻在一(yī)台機(π¶↑✘jī)床上(shàng)即可(kě)完成加工'‍‍"(gōng)。

使用(yòng)刀(dāo)具:德國(guó)寶力©‌士(BAUBLIES)金(jīn)剛石壓光(guāng)筆(bǐ),B§σ₽£AUBLIES獨家(jiā)設計(jì)非标定制(zhì)方案£&₩π。

 

優 點:表面粗糙度Ra < 0.2,提≠Ω‍高(gāo)表面光(guāng)潔度和(hé)及耐腐蝕性,抵抗磨♥‌​≠損能(néng)力提升15%。
BAUBLIES壓光(guāng)筆(bǐ)及加工(gōng)照(¶"σzhào)片如(rú)下(xià):

産品優勢:
1)使工(gōng)件(jiàn)表面達到(dào)極低( π dī)表面精糙度,小(xiǎo)于Rz 1.0µm(Ra 0.13)
2)工(gōng)件(jiàn)硬度提高(gāo)15%-30•‍%
3)工(gōng)件(jiàn)耐磨性提高(gāo)15%
4)提高(gāo)零件(jiàn)疲勞強度 ¶≥
5)提高(gāo)零件(jiàn)抗腐蝕性
6)無廢料産生(shēng),對(duì)環境無污染,對×←λ↔(duì)人(rén)體(tǐ)無公害
7)無需專用(yòng)設備,成本低(dī)
8)人(rén)性化(huà)設計(jì),操作(zuò)簡單

 

典型用(yòng)戶:

   

 

 

德國(guó)寶力士(BAUBLIES)滾光(guāng)刀(®₩✔dāo)在商用(yòng)中央空(kōng)調行(xíng)業(yè&↕)加工(gōng)的(de)應用(yòng)方案

 

 

技(jì)術(shù)問(wèn)題:中央空(kōng)₽<×調壓縮系統管闆密封件(jiàn),使用(yòn‌₽>g)自(zì)動化(huà)生(shēng)産模式進行(xíng)生Ω∑☆Ω(shēng)産,加工(gōng)設備使用(yòng)埃馬克倒立車(chē)機"¥♥↔(jī)床進行(xíng)加工(gōng),₹σ‍管闆件(jiàn)表面粗糙度要(yào)求較高(gāo),由于加工(gō₩''ng)工(gōng)藝受限制(zhì),工 ¥(gōng)件(jiàn)使用(yòng)三抓卡盤夾持加工(gōng),為( & ♦wèi)保證加工(gōng)安全,機(jī)床轉速限制(zhì)在S5✘ ≥00以內(nèi),刀(dāo)具加工(gōng)到±>λ$(dào)工(gōng)件(jiàn)中心直徑δ₩♦↑為(wèi)50mm的(de)位置處,粗糙度變得(de)非常的(πσ&♥de)不(bù)均勻且達不(bù)到(dào)圖紙(zhǐ)加工(ε$∏☆gōng)要(yào)求,車(chē)床加工"§♦✘(gōng)完成之後還(hái)需要(yào)上(shàng)磨¶‍♥床加工(gōng)才能(néng)達到(¥‌dào)圖紙(zhǐ)加工(gōng)要(yào)求。

 

解決方案:使用(yòng)德國(guó)寶力士滾光(g♠♠ uāng)刀(dāo),滾光(guāng)刀(dāo)具類似車₹•(chē)刀(dāo),可(kě)正常安裝在車(chē)床刀(dāo) ±ε座上(shàng)進行(xíng)使用(yòng)。車(chē)削完成之後增加≤♠一(yī)道(dào)輥壓的(de)工(gō<γng)序,也(yě)隻是(shì)增加一(yī)道(dào)工(gōng)×≠£♣序的(de)加工(gōng)時(shí)間(jiān),輥壓完成之後即↔↕✘★可(kě)達到(dào)圖紙(zhǐ)加工(gōng)↑♥✘©要(yào)求。

産品優勢:

1)使工(gōng)件(jiàn)達到(dào)最高(gāo)表面質量,"$表面粗糙度小(xiǎo)于Rz0.1(Ra0.13)
2)工(gōng)件(jiàn)硬度提高(gāo)15%-3σ≤₩•0%
3)工(gōng)件(jiàn)耐磨性提高(gāo)15%
4)提高(gāo)零件(jiàn)抗疲勞程度
5)提高(gāo)零件(jiàn)抗腐蝕性
6)提高(gāo)零件(jiàn)的(de)接β ™觸剛度
7)提高(gāo)零件(jiàn)的(de)測量精度
8)加工(gōng)時(shí)間(jiā¥≤₹¶n)短(duǎn),為(wèi)磨削加工(gōng)耗時(sh><‍í)的(de)1/5-1/20
9)無需專用(yòng)設備,成本低(dī)

 

典型用(yòng)戶:

 

德國(guó)BAUBLIES滾光(guāng)刀(dāo)結合科(k♣♣ ​ē)曼德刀(dāo)杆深孔解決方案

 

德國(guó)寶力士金(jīn)剛石滾壓•≠≠•頭結合科(kē)曼德(COMAND)防振刀(dāo)杆——高(gāo)硬度材質深孔滾光(guāng)不(bù)再是(shì)難題

    寶力士&•♣(BAUBLIES)金(jīn)剛石鏡面滾光(gσ​uāng)刀(dāo)具擴展了(le)滾光(guāng)技(jì)術(shù)§ ∏的(de)應用(yòng)範圍,可(kě)滾光(guāng)最高(g₽£♣₹āo)硬度達HRC65°的(de)工(gōng§φ£)件(jiàn),且适用(yòng)于極小(xiǎo)直徑和(hé)薄壁工(→♦'gōng)件(jiàn)的(de)加工(g•×™≤ōng)。

寶力士金(jīn)剛石鏡面滾光(guāng)刀(dāo)是(s∑βhì)由一(yī)個(gè)固定在刀(dāo​★¥ )體(tǐ)上(shàng)的(de)球形金(jīn)剛石‍'對(duì)工(gōng)件(jiàn)表面÷↔進行(xíng)摩擦擠壓,當作(zuò)用(yòng)力超•π過材料屈服點,則工(gōng)件(jià≤φ•☆n)表面上(shàng)的(de)異型凸起會(huì)以με÷•¶m為(wèi)單位流入到(dào)相(xiàng)鄰的(de)凹陷處。由于₩↔工(gōng)件(jiàn)和(hé)金✔☆&δ(jīn)剛石之間(jiān)的(de)α&♠接觸面積非常小(xiǎo),所以可(kě)在作(zuò)用(yònε↑​∞g)力更小(xiǎo)的(de)情況下(xià)進行(xíng)直觀φ 的(de)冷(lěng)成型作(zuò)業(yè)¥₽₹。

 

 

其他(tā)典型應用(yòng)案例:

氣缸活塞杆滾光(guāng)方案

閥芯滾光(guāng)方案

液壓缸滾光(guāng)方案

動車(chē)車(chē)軸滾光(guāng)方案

 

如(rú)有(yǒu)具體(tǐ)需求請(qǐng)直接與産​λ​品經理(lǐ)聯絡。